Large Pole Seam Weld Machine, Big Diameter Pole Welding Machine,High Mast Pole Welding Machine 60-1000mm

1 General Specification

a) Welding machine designed for main production purpose and intended for assisted automatic welding with loading rack, parts set up and unloading rack.

b) Machine manufacturing and assembly made according to following codes and standards:

i. Mechanical system: relevant ISO and GB standards

ii. Electrical system: IEC as reference

c) Automatic continuous welding with solid flux for poles pre-formed by bending in one or two shells with the following main technical datas:

i. Shaft length...................................... 14 m max.

ii. Thickness.................................... from 6 to 16 mm

iii. Material...................................... Q235,Q345,Q450, or ASTM A572

iv. Polygonal section shaft (8 to 24 sides).... 12 sides (standard)

v. Welding speed............................. 0.3 to 2.0 m / min

vi. Repositioning speed.......................... 20 m /min max.

vii. Diameter........................................ OD300 to OD1600 mm

viii. Taper......................................less than 35 mm /m

ix. Shaft putting on the carriage mobile under the weld torch

x. Welding start from base big end to top small end of shaft.

xi. Others special features:

1. Submerged twin wire welding process: Lincoln weld source 1 x DC1000 A at 380 V 60 Hz three-phase.

2. Two Turners in the loading side; other two turners in Unloading side.

3. Floor mounted pressurized flux tank

4. one half-shell and 2 half-shells capability

5. Round and Polygonal conical shaft
6. 40 to 80 % penetration capability

2 Mode of operation:

a) Preliminary settings and thrust of lateral rams under manual control, with proportional and pressure regulated hydraulic control

b) Automatic welding with constant operator control and monitoring

c) Manual setting of welding parameters and ram pressures

3 Safety:

a) Casings over transmission

b) Emergency stop at the control station

4 Limit of scope:

a) Supply of inter connections with other production processes are not included

b) Loading and unloading tables/conveyors are not included.

Wuxi Smart CNC Equipment Group CO.,LTD is a professional manufacturer and exporter in sheet metal machine tools,Wuxi Smart CNC Group their branch company including VISTMAC Machine Manufacturing Co.,Ltd . WUXI SMART CNC has 30 years history in sheet metal working machinery manufacture and export experience.
SMART CNC has always been manufacturing and distributing CNC Fiber Laser Cutting Machine, CNC press brake, hydraulic shear, plate rolling machine, Pipe Bending Machine as well as other sheet metal processing machine, including 5 major kinds, 20 series and more than 200 specifications. The products manufactured are widely employed in field of Machinery Manufacturing, Metallurgy, Petrifaction, Electrical Power, Wind Power Generation, Aerospace, National defense and military industry, Auto-industry, Railway, Shipbuilding, Natural gas and oil transportation. SMART CNC machines have been exported to more 50 countries and regions.
Capability of company: SMART CNC Group has over 250 employees with 310,000m2 floor space, 120,000 m2 construction spaces, among which 60,000 m2 manufacturing space, 300 sets of processing machines with more than 40 sets of heavy duty precise processing equipment.
Applied field: SMART CNC products are wide used in the field of Machineries, auto-making, vessel manufacturing, petrochemical industry, power supply, metallurgy, aerospace, military defense, railway vehicle, engineering machineries, metal forming machineries, wind power generation, natural gas and oil transportation pipe and construction pipe.
Research and develop capacity: 1 National R&D Center awarded by country, 1 Jiangsu Provincial Research Center for Metal forming engineering, 40 professional engineers, among them 10 senior professionals, 1 Outstanding Science expert of Jiangsu Province, 2 Pro. Senior Engineers, 4 engineering doctors from Xi’an Jiaotong University, 8 Engineering management masters, 20 Engineering masters, SMART CNC are honored as Chinese famous trade mark, National May Day Medal Winner, the one of top 10 self-innovation enterprises awarded by CMTBA, one of top 10 companies of nationwide metal processing innovation capacity, also awarded as most innovative company, advanced technological innovation company, The fourth batch of innovative pilot enterprise awarded by Ministry of Science and Technology.
ISO9001:2008 International quality management system certification, ISO14001:2004 environmental management system certification, OHSAS18001:1999 occupational health and safety management system certification.
CE and TUV
Quality undertaking: We are always devoting ourselves to “Quality First, Customer First” principles and keeping our promises for quality, striving for offering products with excellent quality, and we are very pleased to cooperate with friends from all over the world and always achieving co-development.